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WKM – High Voltage Connection Assembly Stations

Scalable Equipment for High Voltage Cable Assembly

Ensure quality, efficiency, and flexibility in your high-voltage cable assembly processes. With WKM, you get machinery solutions tailored to your needs – from standard to specialized setups. Whether you’re working with various connector types or aiming for cost-effective production, our scalable systems adapt to your volume and project phase. We support you in all key process steps of Shield Sleeve Crimping, Contact Carrier Assembly, Seal Mounting, End Cap Closing, and more…

Streamline your processes and secure reliable, repeatable results with WKM.

Explore
Our Solutions
Modular Connector Solutions
Shield Sleeve Crimping Solutions
Modular Design Solutions
Cost Effective Solutions
Semi-Automatic Contact Carrier Solutions

Our Solutions

_Solution
[01]

SSC — Shield Sleeve Crimping Stations

  • Semi-Automatic Crimping Machines – Optimized for precision and efficiency
  • Manual & Mobile Crimping Solutions – Ideal for low-volume production and service applications
SSC1-P and SSC2-P

HPS40* Pneumatic Crimping Press

  • Semi-Automatic

_SSC1-P

  • Compatible with all cable diameters
  • Supports all contact carrier types of HPS40-1

_SSC2-P

  • Supports cable diameters up to 6mm^2 for Hirschmann HPS40-2
  • Tool inserts available for different connector types

_Key Features

  • Soft pneumatic crimping process to avoid cracks in connector
  • Easy & user friendly handling and operation
  • Safe and ergonomic workplace
SSC1-E

SSC1-E: Electric Crimping Station

  • Semi-Automatic

_Key Features

  • Monitoring of length and force
  • Intuitive HMI visualization – Simplifies operation and enhanced control

  • Modular toolsets to process different connectors

  • Quick & easy tool changes – Swap tools in just a few steps
  • Height-adjustable working table – Ergonomic and adaptable
  • Safe workplace – Designed for operator safety

_Optional Features

  • Integrated force measurement (in development)
  • OPC-UA interface for seamless process data integration
SSC1-M

SSC1-M: Mobile Crimping Station

  • Manual and mobile solution for low volume and service application

  • Easy change of crimping tools

  • Cost efficient solution

_Solution
[02]

FAS — Contact Carrier Assembly for Hirschmann PowerStar (HPS 40) and more HV Connectors

Contact carrier assembly of all HPS40 Hirschmann connectors. The machines are designed for easy, accurate and reliable assembly of connector parts.

Assembly steps of various other manufacturers are possible.

Our Final Assembly Solutions (FAS) enable prcise, efficient and process secure assembly of a wide range of connectors.

  • Compatible with all Hirschmann HPS connectors due to interchangeable toolset
  • Maximum process security due to poka-yoke principle, initial stroke mechanism, return stroke lock and measurement system
  • Precision-engineered for reliability – ensuring highest- proces safety and consistent results
  •  
FAS3-M

FAS3-M: Manual

  • Manual
  • Contact Carrier assembly for HPS40 connectors and others

_Details

  • Rack & pinion principle
  • Manual adjustment of any pressing depths

  • Easy change of tool sets: Vertical and horizontal operation possible

  • Tolerance elimination by initial stroke

  • Return stroke lock

FAS1-E-Electrical

FAS1-E: Electrical

  • Semi-Automatic
  • Contact Carrier assembly for HPS40 connector and others

_Details

  • Pressing with position and force monitoring
  • Automatic quality measurement
  • Easy change of toolsets
  • Height-adjustable workstation with illumination
  • Safety functionality
  • Connectivity via OPC-UA Interface (Process data) Industrial PLC
  • Controller
Toolsets

Toolsets

  • Interchangeable

_HPS40

  • Contact carrier into contact housing

  • Contact carrier into shield sleeve

  • Overhousing on connector

_Details

  • Toolsets for all Hirschmann HPS40 connectors
  • Compatibility with all FAS

  • Other connector types on request!

_Solution
[03]

SEA – Seal & Endcap Assembly Stations

Solutions for processing of seals and cover/endcap closing from manual to semi automatic machines.

Various connectors and changeable tools to support productions in efficiency (Hirschmann, Kostal, Aptiv, TE Connectivity, …).

Seal & Cover Cap Closing Stations
Seal & Cover Cap Closing Stations

MEP: Manual Efficiency Press

  • 2-Step Press (for 1 or 2 process steps simultaneously)
  • Seal, Endcap, Retainer – Cap

  • Force control possible

  • Digitalization possible on request
  • Quality lock to ensure process security
  • …adoptable to many processes
Rendering

SES: Seal & Endcap Station

  • Semi – Automatic stations
  • For automatic process control of forces, existence and or colors, the semi – automatic machine will handle the process step(s) in an standardized way
  • Connection via OPC-UA to ensure connectivity to higher systems available.

_Solution
[04]

Custom Machinery for your connector and process steps

Development of customer specific systems for reliable, process-secure production or measurement requirements.

Seal & Cover Cap Closing Stations

Manual Efficiency Presses (MEP)

  • 2-Step Press (for 1 or 2 process steps simultaneously)
  • Seal, Endcap, Retainer – Cap
  • …adoptable to many processes
Measuring Devices for connectors

Measuring Devices for connectors

  • Measuring systems for offline and inline measurements
  • Connectivity possible also for offline measurement tools

Portfolio of connector
manufacturers

We offer standard solutions for the following connector manufacturers, and our portfolio for connectors and processes is continuously expanding.

Hirschmann Automotive

Kostal

Rosenberger

APTIV

TE Connectivity

Amphenol
TE_Connectivity_logo
en-ket-logo
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Value of working with us

WKM Firma

[01]

Customer-Centric Approach – What you can expect from working with us

  • Reliable, user-friendly machines that make your daily work easier
  • Direct, uncomplicated support – we’re here whenever you need us
  • A partnership mindset – we accompany you through every phase of your project
  • Your goals come first – we listen, adapt, and deliver solutions that exceed expectations

With us, you’re not just buying equipment – you’re gaining a committed partner focused on your success.

[02]

Tailored & Industry-Proven Solutions

  • Customized solutions for your needs – We provide you with tailored and off-the-shelf solutions, ensuring optimal process security and reliability for your operations.
  • Our commitment is to meet your specific requirements and exceed your expectations.
  • Cable Assembly Services Designed for You – Our expert team offers cable assembly services that cater to various industries.
  • We focus on delivering customized solutions that align with your unique needs, ensuring precision and quality in every project, from simple wire harnesses to complex multi-conductor cables.

[03]

Precision combined with advanced technologies

  • Mastering high precision machining and IT system integration according to your needs (including OPC UA)

  • In-house measuring equipment to ensure accuracy prior delivery

[04]

Rapid Lead Time

  • Our streamlined organization and processes, combined with a high degree of vertical integration ensure rapid delivery to support your specific challenges
  • We have the capability to adjust our production priorities on a daily base to fit your needs and respond quickly to changing requirements
  • We offer you simple decision paths to make your experience as straightforward and efficient as possible

[05]

Innovative Development

  • Our prototyping and design services are dedicated to helping you bring your ideas to life. We work closely with you to develop prototypes that meet your specifications and standards, ensuring a seamless transition from concept to production
  • We continuously investment in research and development to bring the latest innovations and enhancements to your solutions
  • We offer rapid prototyping services do deliver quick results

[06]

Experience

  • With a team of skilled professionals and years of industry experience, we offer you a lot of expertise in cable assembly
  • Our knowledge and dedication are focused on delivering top-notch solutions to your specific needs
  • Our commitment to excellence ensures that we deliver reliable and efficient services

>100

Solutions

sold

>24

Global cable assembly customers

17

Countries supplied

Contact us

Contact us and we will take the time to discuss your challenges.

Together we will find the right solutions.

Get in touch
Andreas Leimegger

_Head of BU

Andreas Leimegger

Tel. +43 (0) 5523 54907-24
leimegger.a@wkm.at

Alexander Gut

_Sales Manager

Alexander Gut

Tel. +43 (0) 5523 54907
sales@wkm.at

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